Friday, March 11, 2016

Enhancing the versatility of AutoCAD by using LAYERS


I remember the Year June'1990 to May'1994, days of my alma mater, having had to carry a 3kg wooden drawing board with a bag containing all my drawing instruments from my hostel room to the college in the Manipal Institute of Technology campus – thrice a week for the first three years. How I cursed those discomforts, my 5’1”physical stature had to face with. No wonder, I pined for something more comfortable rather than undergo this painstaking task that made me dread that subject timing periods (not the subject, mind it!) not because the subject was easy or difficult; on the contrary it was the most professional subject and I learnt to approach it in the most professional way. That is why they say engineering drawing is essentially the language of engineers.

Fortunately, my tryst with the drawing subject did end the way I had always dreamed of it but in my final year of engineering. A full 3 months contact programme on AutoCad was held as an extra – curricular programme outside the defined syllabus for we outgoing students by the Mechanical Engineering Department. A new CAD/CAM laboratory was initiated in the department in line with the changing industrial trends at that time wherein AutoCad was taught to us and demo given on the various CAM operations. Such an opportunity then was rare to get in any other engineering college as such subjects were still in their infancy in India at least. The AutoCad – Release 10 ran on then MS - DOS operating systems and we could get a feel of the AutoCad – Release 11 on the Window system too at the end of the certificate programme.

So here I present a post based on a learning that in AutoCad we could draw on an‘n’ number of invisible transparent sheets whereas in conventional drafting works we work entirely on one drawing sheet.

Abstract:
In the realm of drawing, there are a number of methods available for depicting the details of a given object. The fundamental orthographic projection system consists of two intersecting planes; horizontal plane and vertical plane which are at right angles to each other forming four angles or quadrants between them with only the first and third quadrants being suitable for the projections while the others are not suitable. In the post below the First angle projection is considered for illustrating the theme of Layers.

If now the details of the same object required is in multiple changes be it due to change in customer feedback, design, manufacturing process parameters, etc. then the same object needs to be drawn again and again and also retaining the previous made drawings as reference drawings. This repetitive drawing process would involve lot of drawing sheets in the conventional draftsman’s job or would involve a lot of files in AutoCAD. This is where Layers could be used to draw the various changes, all in one file. By keeping the required layers ON and others OFF a particular detail of the object is visible and also can be plotted on the drawing sheet in optimum time.

Introduction:
“Ref. [1]” quotes that the development of AutoCAD software for IBM PC’s was one of the first of its kind breakthrough in the application of CAD (Computer Aided Drawing) for day to day operations as prior to that the traditional CAD systems ran on the main frame computers with very high costs. As a result, the CAD at that time was to be a prized possession meant for large corporations who could afford the cost of main frame computers as well as the large costs that were associated with CAD software. In 1983, the AutoCAD system was first made available for the IBM PC computer which appeared in late 1981. The configuration though had no comparison in terms of RAM, hard disk capacity, graphic resolution or speed of operation it was a still a major breakthrough since a large number of users with limited budgets could now afford to use CAD for their own work. The AutoCAD that was available then had limited capabilities as was that happened with the scientific calculators whose various functions may have never been always 100% utilized as long as it was sufficing the works of those days. However, the designers of AutoCAD have, from the beginning, made it open - ended with a large number of facilities for customization and extension making it very popular among a large number of professionals who would be using it for all types of applications for any time to come.

In this technical article one such facility was studied in the form of Layer command which is focused for the work of the engineer/draftsman, to enable him to depict a variety of details of an object with the minimum available capability of the AutoCAD software package i.e. the Layer command concept could be utilized by the engineer/draftsman from the lowest versions to the advanced versions of AutoCAD.

Layers
Drawings normally consist of lot of information which is of varying types such as geometric and alpha-numeric. The geometric information may be further classified based on the purpose. Similarly the alpha-numeric information also can be classified into various categories. It becomes difficult to see all this information in one frame because of the cluttering effect it produces. Also it is not necessary to have all the information as suggested by [1].

Experimental section
To deal with this, the layer concept is used in drawings. A layer is basically one which contains some information which can be geometric and alpha-numeric. The reason of distributing all the information present in the drawing into various layers is that at any given time some of the layers can be deleted from view (OFF) or can be made visible (ON). This helps in organising the information in a drawing. Thus each layer may be considered as a transparent sheet with information present. At any stage the unwanted layers may be pulled out leaving only the requisite information visible as suggested by [2].

Going by suggestions of [1, 2] it was experimented whether certain drawing elements i.e. geometric information alone could be stored in separate layers or not.
Consider the object as shown below in Fig.1. If a situation demands that the orthographic projection as well as sectional projection are to be documented or simply displayed on the computer screen then the given steps could be followed.

Install and start the AutoCAD software package.
Step1: Draw the entire orthographic view in the default layer 0. Draw the simple Front View and Top View depicting the details of the given object.
Step2: To draw the sectional view certain drawing elements from Layer 0 are transferred to other Layers.
Step3: The drawing elements not required in sectional view are changed to layer 1, say.
Step4: The non graphic elements are also changed over to another Layer 4, say.
Step5: The Layer 0 now contains the framework which is common to both the orthographic view as well as sectional view.
Step6: In this common framework make the drawing elements including the non graphic elements identified with sectional view.
Step7: Transfer these drawing elements into a new Layer 2, say.
Step8: Transfer the non graphic elements into another Layer 3, say.
Step9: Putting now the Layers 0, 1, 4 ON and other Layers OFF a simple orthographic view was displayed as shown in Fig.2 and can be plotted using plotter.
Step10: Putting Layers 0, 2, 3 ON and other Layers OFF a sectional view was displayed as shown in Fig.3 which can also be plotted using plotter.





Figures and sketches     



Fig.1 Object under study








Fig.2 Orthographic Projection







Fig.3 Sectional Projection









Results and discussions
The availability of less expensive computers and their increasing capability to do various tasks, have made today’s AutoCAD the basic tool for all engaged in the engineering profession.

The use of Layer command could provide the engineer/draftsman the necessary help in the following ways:
·                    Computer aided drafting becomes faster and more accurate than conventional methods. (Refer Step 5 onwards for sectional view in Experimental Section).
·                    The various construction facilities available in AutoCAD, would make the job of developing the drawing a very easy task for the draftsman (Refer the simple steps in Experimental Section).
·                    In contrast with the traditional drawing methods, under this method it was possible to manipulate various dimensions and distances of the drawing elements and storing them in different layers and could be produced as plotted drawings when needed.
·                    Under this method you would never have to repeat the drawing of any component. Once a component has been made, it could be utilised in all further works within seconds (Refer Step 5 in Experimental Section).
·                    Provides a pleasant and aesthetic presentation if the available further facilities of Layer command would be utilised such as linetypes, colours, etc.
·                    Modification of drawings would be very easy and make the designer’s task of improving a given product simple enough to take care of any future requirements.

A point to note is that the Layer concept of drawing was tested on simple pictorial views as taken from [3] to be converted into orthographic and sectional views but the sectional plane could be changed in any orientation/s for a single object to determine the hidden details in that orientation/s.

Conclusions:
The traditional method of filing a number of drawing changes can be eliminated by storing the various changes in the AutoCAD file in as many layers as possible. Whenever documentation of the drawings is called for then putting On the respective Layers will enable the plotted drawing to be made available.

This method of drawing could be easily grasped by engineers/draftsmen who would be well aware of each and every minute details of the object in hand and also well versed in what layers would the required drawing changes be contained. As certain objects would be repeatedly tested there could be changes going into hundreds of Layers. Hence naming the appropriate Layers ought to be given utmost importance.

To end I need admit that passing out at such a changing point in time I did surely miss the opportunity to evolve with many new upcoming CAD/CAM programmes held not only in my alma mater then (beyond May'1994) but also after that in my professional work experience even till date today. So, the saying 'Make hay while the sun shines' seems apt as one may encounter a wide varieties of learning medias' today but conditions favorable to learn comes only as an opportunity.

Hope this post was educative???    
 
References:
[1]P.Nageshwara Rao AutoCAD 14 For Engineering Drawing Made Easy. Tata McGraw-Hill Publishing Company Ltd., First reprint 2000.
[2]Daniel Raker & Harbert Rice Inside AutoCAD. BPB Publications, New Delhi in arrangement with New Riders Publishing, First Indian edition,1987.
[3]N.D.Bhatt & V.M Panchal Elementary Engineering Drawing (Plane and Solid Geometry). Charothar Publishing House, Anand, India, 47th edition. 
                         

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